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Construction of prefabricated buildings from sandwich panels. Prefabricated buildings made of sandwich panels

The Topstroy company is engaged in the construction of prefabricated buildings for various purposes using modern technologies:

Prefabricated buildings and structures are structures of a special design, the construction technology of which allows installation to be carried out in the shortest possible time. Prefabricated commercial buildings, industrial and warehouse premises, and sports complexes are especially popular.

High speed of construction is ensured by the use of frame technology, which uses metal structures. When constructing walls, permanent formwork is used or sandwich panels are used.

All the advantages of conducting construction without the need for “wet” work were appreciated quite quickly. The construction of prefabricated structures is carried out by fixing metal structures using welding and bolted connections. At the same time, the requirements for the bearing capacity of the foundation are significantly reduced due to a significantly lower load.

During construction, the principle of constructor assembly works, but, despite the apparent simplicity of the process, strict quality control of the work is always involved.

Prefabricated structures

Today, quite a lot of technologies are used that make it possible to minimize the implementation time of construction projects. But prefabricated metal structures have a relatively low price; they are light enough to carry out most of the work without the use of special equipment. That is why they remain the most popular and sought-after solution.

At the same time, the speed with which the construction of prefabricated structures is carried out makes it possible to reduce both the initial investment and the payback period of the building to be minimized.

Several types are most widespread:

  • Modular structures, in which the building is formed from block containers.
  • Prefabricated structures made of sandwich panels and a standard metal frame.
  • Lightweight frame structures with double-sided cladding and insulation.
  • Arched (tent) type structures.

The choice of construction technology in each individual case is based on such parameters of the future facility as construction time, features of the further use of the building, the need for rapid dismantling and relocation without compromising reliability.

Cost of construction of prefabricated buildings

When prefabricated buildings are being built, the cost of an error can be very high: the reliability and service life of the structure depend on the quality of the work performed.

The main stages of the work are:

  • foundation construction;
  • preparing the base for an industrial floor;
  • frame installation;
  • construction of walls;
  • roofing;
  • installation of windows, doors;
  • construction of engineering systems.

Each stage is assessed by specialists and included in the overall estimate. You can find out the estimated cost for installation of prefabricated buildings on the corresponding pages:

Our company offers the opportunity to order the construction of any type of prefabricated buildings from sandwich panels, carried out not only according to standard designs, but also in accordance with the customer’s unique sketches.

In any case, our specialists will take into account all the client’s wishes regarding the configuration of the building itself made of sandwich panels, construction, installation technologies or supplied communications. At the same time, the cost of constructing turnkey prefabricated buildings will be profitable in any case. Call for details.

Our qualified and experienced personnel are capable of installing modular buildings of any complexity and volume.

Work plan for the installation of temporary buildings:

First stage: Transportation and unloading of block sections to the construction site of a prefabricated building.

Second phase: Laying the foundation. The foundation for buildings made of modules can be columnar or in the form of a reinforced concrete slab. The design of the foundation of the structure depends on the geological conditions of the installation site and the technical requirements of the customer. Laying a light foundation from screenings or sand is 15-20 centimeters. Unlike capital construction, when installing a mobile building there is no need to obtain permission for land work, organize a construction site or hire a large team of workers.

Third stage: Installation and joining of a block of modules based on the design of the finished building.

Fourth stage: Supplying and connecting communications. When constructing a building from modules, our company completes the structure with all the necessary communications: an electric lighting system, a heating system and a ventilation system.

Installation time may take from one to several days. The duration of the work depends on the complexity, area, number of floors of the structure, as well as the presence of various communication elements.
In addition to the low price and speed of construction of buildings from block modules, their great advantage is possibility of dismantling and reinstallation of the structure. Quick assembly buildings can be reinstalled up to 8-10 times without affecting the technical and visual integrity.

Thanks to the development of technology for the construction of prefabricated buildings, a number of problems have been solved in many areas of activity. In particular, it has become possible to quickly put into operation ready-made premises, the construction of which requires relatively little money. In addition, prefabricated buildings provide other advantages, discussed below.

How are they built, and what essential elements do they consist of? In what areas of human activity are such structures most appropriate for use? And finally, what are the types of prefabricated buildings that are especially popular in this segment of construction.

A classic prefabricated structure consists of several required elements. Firstly, it is a lightweight foundation. As a rule, its role is played by concrete blocks or a traditional strip monolith. In addition, the lightness and versatility of buildings in this category allows them to be built on stilts, which significantly expands the geography of operation.

Secondly, any construction of prefabricated buildings is not complete without the construction of a spatial frame. In most cases, it consists of load-bearing columns connected to each other by additional elements for rigidity, as well as trusses, which are the basis for the roof.

For the construction of the frame, a large assortment of rolled metal is used, including channels, profile pipes, angles, fittings and embedded elements. Installation is carried out either using bolted connections or using welding.

The third element of this type of construction is sheathing. The assembled and reinforced frame is finished with panel materials to give the building a finished appearance and ensure a stable internal microclimate.

Quite often, prefabricated buildings are sheathed with sandwich panels or sheet metal, for example, corrugated sheets, used in other areas (roofing, fences). The choice of facing material depends on the requirements for the characteristics of the room, as well as its appearance.

In addition, almost all prefabricated frame buildings are equipped with hinged or sliding gates and wickets. The project may also include double-glazed windows, ventilation valves and other details. The final configuration depends entirely on the scope of use of the building.

There are practically no restrictions regarding the types of construction of a prefabricated building. It can be made of any width, length, height, number of floors and with the required number of physically demarcated rooms.

There are projects without front and back walls, that is, semi-open, widely used in agriculture. On the contrary, there are structures that are insulated and sealed on all sides, used for housing, trade, business and production lines.

Advantages of prefabricated structures

A classic prefabricated building is characterized by the following positive aspects:

  • Low construction cost. This does not mean that frame structures are practically free. Naturally, any material, as well as the work on its processing, costs money. But compared to capital structures, the costs of purchasing materials and paying construction workers when implementing prefabricated structures are significantly less.
  • Concise implementation lines for projects of any complexity. The construction of prefabricated structures is carried out without exaggeration quickly. A classic hangar or warehouse can be put into operation after two to three weeks of intensive work. No technology for constructing permanent structures made of concrete or brick can provide such a quick result.
  • Practicality of ready-made buildings. The finished building can be used immediately after completion of construction work, without waiting for the shrinkage and setting period to pass. Throughout the entire period of use, the buildings do not require special care or repairs. They easily tolerate temperature changes, exposure to ultraviolet radiation, rain, snow and other factors.
  • The versatility of prefabricated structures. Once built, the building, if necessary, can be easily adapted for a completely different activity. It will also be easy to move it to another place, or use building materials for other purposes.
  • Presentable appearance. Due to the fact that ready-made panel materials are used as finishing, the sheathed building looks beautiful, modern and aesthetically pleasing without additional painting or other work.
  • All-season construction. Buildings of this type can be assembled at any time of the year and at any, even the most severe, negative ambient temperatures.

Thanks to all these advantages, the technology of constructing buildings based on a metal frame quickly gained popularity back in the 60s of the last century, and is used today.

Prefabricated buildings - areas of application

Just a few years ago, frame structures had a fairly narrow range of applications. They were adapted, among other things, for agricultural warehouses, hangars for large equipment and for other tasks for which no serious requirements were imposed. With the development of technology, they have learned to make such buildings full-fledged, that is, more durable, airtight, safe, reliable and insulated.

In this regard, the construction of prefabricated projects is now used to solve a wider range of problems than it was before. In particular, frame structures with panel cladding are used for arrangement of:

  • sports complexes;
  • shops;
  • supermarkets;
  • indoor and semi-open trade pavilions;
  • car exhibitions;
  • housing complexes;
  • service stations;
  • production lines;
  • processing shops;
  • warehouses

In the role of the same hangars and for agricultural needs, prefabricated frame structures are just as successfully used as before, because the best technology for solving such problems has not yet been found.

If you have any questions about the construction of prefabricated buildings or would like to order the implementation of a similar project in Moscow and the region, please contact our company. We have specialists in this field who will gladly and professionally provide you with all the necessary information, advise you on prices and help you bring the project to life. Any consultations, as well as a specialist’s visit to the site (within the city) are completely free services.

Construction of prefabricated buildings

Professional construction of prefabricated buildings using advanced technologies and individual selection of design solutions has been the profile of the KVANT production and construction complex for more than 20 years. We are your reliable full-service contractor. We will design and complete any project in the shortest possible time and within the budget.

Design Features

Modern prefabricated buildings made of metal structures are full-fledged structures for long-term use. With proper operation and timely maintenance, their service life is practically unlimited.

The technology got its name for its speed. For quick construction, special solutions are used - ready-made metal frames, easy-to-install cladding material. Often such a structure does not even require a foundation.

Characteristic features of lightweight buildings made of metal structures:

  • foundation - simple (strip, pile, monolithic);
  • the main element that takes the load is support columns and trusses (the basis of the floors);
  • the design of the walls necessarily includes wind protection, 2-3 layers of thermal insulation, sound insulation, vapor barrier;
  • the base of the modular frame is metal profiles;
  • mandatory components - purlins, crossbars, struts, half-timbers for load distribution (thanks to them, the dimensions of the LMC can be any - from the format of a single-story residential building to a multi-story business campus).

The design of the walls and the material of the external cladding divide prefabricated buildings into cold and insulated. The former are usually used as a temporary or seasonal solution. The latter can be structures for any purpose for permanent operation.

Prefabricated metal structures from the Kvant plant

We have everything you need to design and manufacture:

  • prefabricated warehouse complexes and hangars;
  • terminal objects;
  • shopping complexes;
  • sports centers and arenas;
  • production plants or individual workshops;
  • industrial bases;
  • buildings with refrigeration units;
  • car services (car washes);
  • club houses, entertainment centers and much more.

Our company is responsible for the production of prefabricated buildings for industrial, manufacturing, agricultural, automotive companies, car market participants (service, sales). Even if the gallery of finished works does not contain an object of the purpose and type that you need, we will develop its design and implement any of your ideas.

SRO certificates of the company "Kvant"

We have been producing metal structures for over 25 years. During this time, we have built dozens of structures for a variety of areas, from production workshops and thermal power plants, to universities, sports complexes and yacht clubs.

We know how to build prefabricated buildings efficiently and safely!

Advantages of structures

Why choose the production of prefabricated buildings? There are at least 7 reasons for this.

  1. Rapid construction technology allows you to speed up the construction cycle by at least half.
  2. The price is reduced by 30% or more compared to the classical method.
  3. There are no restrictions in the layout of buildings and structures.
  4. LMK technology allows not only to quickly “drive out” an object, but also to scale it many times with add-ons/extensions.
  5. You save more than 10% only on finishing and preparation for cladding (perfectly smooth walls and floors).
  6. Experienced manufacturers of prefabricated buildings carry out work in any season.
  7. When you move, you can “take” the building with you. This is a mobile technology that allows you to carry out both installation and dismantling of basic metal structures an unlimited number of times.

To the above, it remains to be added that the high-quality approach to the design and selection of materials used in the KVANT PSF allows the construction of lightweight buildings and their effective use even in seismically unstable regions (seismicity up to 9 points according to MSK).

More than 25 years in the market of construction and production of metal structures.

An integrated approach to the project - from drawing to commissioning.

Own production of metal structures.

Experience in the construction of prefabricated and modular buildings in Russia.

Availability of all necessary resources for high-quality execution: own production facilities, the latest equipment, qualified specialists.

The quality of metal structures meets the requirements of GOST and international standards ISO, DIN, EN.

How does construction work?

The time for a full cycle of construction of fast structures depends on the complexity of their design (span) and layout features. In each case, different points may appear in the plan, but the general set of actions for the production of LMC includes:

  • Coordination of conditions (statement of the problem, calculation of estimates, selection of materials, type of foundation, finishing, etc.).
  • Design. Takes up to 10 days.
  • Manufacturing of main parts (from 10-15 days).
  • Installation of the foundation, if necessary.
  • Assembly of the frame, ceilings, etc.
  • Finishing - internal and external, - insulation.
  • Connecting communications.
  • Transfer of the object to the customer.

At the exit, the building owner receives a full set of documents, including a passport, and prefabricated structures that are completely ready for use.

Unique offer from the company "Kvant"

The KVANT production and construction complex was at the forefront of the development of the popularity of prefabricated buildings. We were among the first to master this technology, and we remain among the leaders who can offer any structural and architectural solution for your business.

If you need to build an industrial facility, a seasonal holiday home or an entertainment center (warehouse, hangar, stables, etc.), contact the professionals. We will offer effective cost and advanced technology.

We offer

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Our company has been operating in the metal structures market for many years. We have extensive experience and many clients who are satisfied with our cooperation. Our specialists design a building from metal structures and deliver fully finished objects. Thanks to this, we take responsibility throughout all stages of construction.

There are several types of prefabricated buildings:

  • hangars and warehouses;
  • shopping centers and hypermarkets;
  • metal structures for car dealerships and car services;
  • metal structures for agricultural facilities;
  • industrial metal structures and production premises made of metal structures.

Construction time of buildings

Our company employees approach each client individually. Therefore, they say the construction date for the building will be when everything has been carefully studied and considered. It all depends on the location of the building, its technical condition and the complexity of the metal structure. The construction time for metal structures varies from one month to nine months, and it depends on the type of buildings being built.

Service life of buildings made of metal structures

If the building was erected in accordance with all technological rules and GOSTs, then it is no worse than buildings made of brick or concrete. Prefabricated metal structures can last up to a hundred years.

Cost of easily erected buildings made of metal structures

The cost of such buildings made of metal structures is always different. It completely depends on many factors. For example, height, width, type of foundation, length, number of windows, doors, gates and much more. To calculate the final result of the cost of a metal structure, you must fill out a special form according to the technical specifications.

Types of prefabricated buildings made of metal structures

Our company IC "TRIKA" has its own production facility where metal structures are manufactured. Experts carefully draw up a design for the future building. We have a very friendly and close-knit team that provides a full guarantee of the quality of metal structures. We cooperate with all enterprises located in the Russian Federation.

Metal structures from the company IC "TRIKA"

The construction of various structures is now increasingly taking place using technology: buildings made of metal structures. The advantages of metal structures include speed of installation, reasonable prices and short deadlines for project implementation, thanks to metal structures. A building with a metal frame reduces the cost of the foundation. Also, such a building makes it possible to increase the number of floors and carry out full renovations.

For construction using metal structures, it is not necessary to use bulky lifting equipment. The metal elements of the building are lightweight and easy to install, which makes it possible to save on a foundation that can withstand relatively small loads.

The technology for erecting metal structures is perfect for the construction of large cottages. At the same time, metal structures make it possible to create small metal structures that are superior in appearance to many other structures. Thus, prefabricated metal structures using metal structures are an excellent alternative to traditional structures at an inexpensive cost of construction from metal structures.

The popularity of metal structures is explained by the rapid growth of new shopping centers, sports complexes, and modern industrial buildings.

The main advantages of buildings made of metal structures are:

Speed ​​of assembly of metal structures;

Reduce costs up to 35%;

Pipe rolling makes it possible to improve the metal consumption of metal structures.

To complete prefabricated structures made of metal structures, the following are used:

Window sashes;

Gates, doors;

Engineering structures;

Equipment for cranes.

The cost of buildings made of metal structures is determined individually. The price depends on the size, climatic conditions, design, equipment, number of partitions and glazed areas.
The company’s specialists are ready to calculate the total cost of metal structures in a short time, providing all the data on the design and installation of metal structures. We carry out project development from scratch, develop a plan for the construction of buildings from metal structures and carry out all work within the established time periods. Metal structures are profitable.

In modern construction, architectural ideas are increasingly being implemented with the help of metal structures. Most of the new shopping centers, multi-brand complexes and sports facilities were created using metal structures.

IC "TRIKA" has been actively working as a subcontractor in the field of design and production of metal structures for many years. We have all the appropriate production facilities and tools to create large-scale rolled metal products.

We promise a high level of shipping marks and strict compliance of the assembled structures with all technical regulations and requirements.

Metal structures for prefabricated buildings

IC "TRIKA" has a large range of prefabricated steel structures for creating modular, industrial, prefabricated structures for any purpose. Our metal structures are created taking into account the climate, landscape and all safety standards.

All structural parts are made from high-quality rolled metal. Long-rolled metal products are supplied to us from reputable domestic companies. Prefabricated elements from our company's designs reliably maintain high performance after multiple assembly/disassembly.

Why is it profitable to build prefabricated metal structures?

Creating and installing metal structures with us is fast and profitable. We create prefabricated buildings using a well-functioning, efficient system. The price of buildings made of metal structures consists of several factors, so we carry out calculations in each specific case.

By contacting our company, you will be able to clearly determine the volume of construction, the cost of the entire project, its individual parts and the amount of additional costs during the construction of buildings.

The use of steel in creating premises for various purposes allows architects not to limit themselves in ideas for creating exteriors. The most daring ideas can be easily recreated in a real building.

We create high-quality metal structures for workshops, industrial and residential buildings, sports complexes and other various buildings that use metal structures.

Individual construction of buildings

In the construction of residential buildings, the use of metal structures is mainly for the construction of load-bearing frames of buildings of different heights. The company IC "TRIKA" has extensive experience in the development and creation of metal structures.
The staff of our company develops and manufactures all the necessary metal components for halls, galleries, and townhouses.

In addition to the production of prefabricated metal structures, our company provides kits for canopies, gazebos and garage complexes. These projects use rolled steel from conventional construction steel, as well as various alloys of aluminum and stainless steel.

In order to obtain more accurate information, you need to contact us by phone. We will be happy to help you!

Manager - Viktor Leonidovich