Installation

How to make your own table for a circular saw. How to make a circular saw with your own hands from a hand-held circular saw

A universal toolkit is a necessity in every man’s workshop if he is used to doing construction work on his own. However, it is not necessary to buy all the items at the market or special stores, following certain instructions, sometimes it is easy to even make a circular machine with your own hands.

What is the structure?

To make a circular machine you do not need to have special technical knowledge. The main thing is to free up some time and purchase ordinary lumber for manufacturing.

Before starting the process, it is necessary to calculate what load the future tool must withstand. For powerful devices, a reinforced metal structure is used, which forms the basis of the machine. But under the condition of manual labor, this aspect should be forgotten.

In order for a homemade circular machine to be actively used in the future, you need to correctly calculate its parameters and dimensions. Depending on the type of tool, a special type of frame is selected.

The second condition before starting production is the correct calculation of power. For home use, a unit with a power of no more than 850 W is sufficient. If you plan to use the tool for active and long-term construction, then a machine with large parameters and endurance is required.

For high productivity, the machine must have a solid base made of steel or metal profile. If necessary, the structure should be concreted to the floor. Otherwise, every person exposes his health to great danger.

Manufacturing of a stationary device

If the workshop does not have one, a medium-sized device can be easily made independently, following certain rules and instructions.

Circular saw design

Purchasing a high-quality sawing machine manufactured at a factory is very expensive, and it is beyond the means of many men. A homemade version will cost tens of times less.

You must first prepare the following tools and materials:

  • sheet of steel 1200 by 700 mm, at least 3 mm thick;
  • metal corner 50 by 50 mm;
  • asynchronous motor 220 V;
  • pulley;
  • a shaft equipped with a pulley and a bearing;
  • disk;
  • bolts (it is better to take M10);
  • electric drill;
  • clamps.

First, you need to buy an equipped shaft and fasteners; the cutting disc will be mounted on it. The easiest way to purchase material is in specialized construction stores or markets, but it is also worth asking in private workshops. Taking a steel sheet, you need to weld the frame using a frame, and temporarily attach it.

The next stage is marking the future location of the electric motor. It is necessary to weld two flat corners with the tops up into the resulting frame for future mounting of the engine and shaft. The resulting frame is welded to a steel sheet and secured with clamps. On the sheet you need to cut grooves for the disks and holes with a diameter of 10 mm to secure the motor and shaft. The grooves must be cut in accordance with the dimensions of the motor.

After this, it is necessary to cut four blanks in the form of corners to form the legs; they are welded in different corners of the designed frame.

Clean the resulting device from dirt, dust and rust.

Coat the top with special paint for metal surfaces. It is necessary to attach a V-belt, shaft and motor to the inside of the resulting table. The belt is tensioned by moving the engine along pre-prepared grooves. At the end of the work, the M10 bolts are tightened tightly to ensure safe operation of the device in the future.

Circular table made from a hand-held circular saw

Making a wooden machine

A wooden machine made from a hand-held circular saw is an alternative to the previous tool, the optimal solution for home use. To make it from a manual circular saw, you should prepare the following tools and materials:

  • plywood (1 sheet), optimal thickness 8 mm;
  • wooden blocks 40 by 50 cm;
  • universal glue;
  • M8 bolts and self-tapping screws.

We take plywood and cut out a sheet of 100 by 60 cm, but the size varies depending on the size of the future machine.

Prepared wooden blocks are attached to one side of the sheet with glue. On the inside it is necessary to apply a tool for precise marking and future location. Don't forget about the disc slot

Using a jigsaw or other tools, cut out a groove for the disk and drill small holes for future fastening.

After we have formed the groove, check whether the disk rotates freely in the groove; to do this, just turn the disk by hand

The legs should be attached to the side of the wooden blocks using prepared bolts and nuts.

The optimal height for the device is 90 cm; the body is attached in accordance with the pre-selected markings. It is important to ensure that the bolts do not protrude on the surface and fit tightly to the structure. The product must be coated with a special wood varnish and then painted.

In order for the material to be sawed efficiently using a circular saw with your own hands and in accordance with the required size, a wooden block is installed as a guide. For fastening, use clamps or prepared bolts with nuts.

Machine for desktop use

How to make a stationary circular saw is a common request of many men. However, its craftsmen turn it into a mini model for desktop use; this helps save the required amount of space, but the device will not perform its job worse.

To do this, you need to use a U-shaped statin assembly using a 14 mm diameter pipe. A transverse movable lever must be attached to it. During the manufacturing process, the ends must be curved upward in the direction of the cut. They must be bolted to the table.

In order for the statin to acquire maximum stability, it is necessary to make additional supports. A lever made of pre-welded pipe is attached to the jumper.

Staticity is broken by cutting the horizontal surface into two equal parts, but upon completion of installation they must be fastened with clamps. A saw is mounted on the vertical part using a clamp. It is important to note that the through-type cut should not exceed 80 mm.

If a craftsman needs to cut materials of large size and thickness, then such a circular saw will not be suitable. In this case, you will need a larger device with additional supports to ensure the necessary stability. Making a circular saw with your own hands will not be difficult if you correctly follow the instructions and measure all actions before performing them.

Machines of this kind are made from a circular saw, but for qualified processing, specialist drawings should also be used. A master cannot get by with just a circular saw.

It is not difficult to make a table for a circular table with your own hands, having at your disposal a hand-held power tool from Bosch or another leading manufacturer. But the presence of a table will significantly expand the capabilities of the tool. Manual models of Bosch circular saws, like their analogues, demonstrate high performance. But maneuverability, as the main advantage of a hand-held circular saw, can turn into a disadvantage if you need to process a large volume of workpieces. This is where a homemade table comes to the rescue.

  • The design of the table required for a manual circular saw is quite simple, which allows you to do it yourself. A homemade platform requires a little skill and time to make;
  • Drawings and diagrams are not mandatory components for successfully assembling a table with your own hands;
  • The optimal material for making a table for a Bosch manual circular saw is metal;
  • When choosing a metal table for a circular machine, do not forget about the massive structure and the need to be able to work with a welding machine with your own hands;
  • Often the table is made by hand using wood. They are easier to assemble, which allows a beginner to make them;
  • A Bosch circular saw or its analogues is installed under the table top;
  • The disk should protrude above the tabletop. For this purpose, a special slot is provided on the surface of the table;
  • The lumber is moved along the table surface and cut with a circular saw cutting tool;
  • To increase the processing accuracy, the table can be additionally equipped with a longitudinal and angular stop;
  • The tabletop will take away part of the working disk, so the sawing depth of a manual circular saw will become less exactly by the thickness of the working table. This indicates the need to choose a hand-held power tool that allows you to install large-diameter saw blades;
  • It is recommended to make the desktop with an emphasis on strength and thinness. Metal or durable wood species are suitable for these purposes.

In many cases, it is better to start making a table with your own hands before purchasing the circular saw itself. This will allow you to optimally select equipment characteristics. For a manual circular saw that you want to machine on your desktop, the optimal power would be at least 1.2 kW. This will allow you to cut large quantities of materials efficiently and without overload.

Tools and materials

If you are unlikely to need drawings, it will not be superfluous to reinforce the knowledge acquired in this material with video lessons on assembling tables for circular tables.

To make a tabletop that turns a hand-held circular into a tabletop, you will need certain materials and tools. This list includes:

  • Sheet of laminated plywood. Approximate thickness dimensions - 15-20 mm;
  • Wooden beam. Its dimensions are 50 by 50 mm;
  • High quality board;
  • Switch;
  • Socket;
  • Electrical cable;
  • Glue;
  • Paints and varnishes;
  • Self-tapping fasteners;
  • Electric jigsaw;
  • Screwdriver or electric screwdriver;
  • Ruler;
  • Household drill.

Determine the sizes at your discretion. But if the tabletop circular saw is too compact in size, you will not be able to cut long workpieces with the required comfort.

When choosing sizes, focus on the parameters of the most frequently processed workpieces. The dimensions of the table must be such that the product fits completely on the tabletop. This will allow you to use a Bosch tool to cut lumber efficiently and smoothly with your own hands.

Assembling the tabletop

When everything is ready, you can start working with your own hands. Let's assume that you have already chosen the Bosch power tool itself, or preferred an analogue from a trusted manufacturer, represented by Bosch.

The approximate dimensions of the tabletop, taking into account the selected materials, are 50 by 50 by 25 centimeters. You can make the size of your table larger or smaller depending on personal preference, the size of your workshop, or the characteristics of the Bosch circular saw you are using.

  1. Taking a laminated sheet of plywood as a basis, cut out a tabletop of the size corresponding to the selected parameters. The plywood may not be laminated, but in this case it will need to be coated with a layer of varnish. Apply markings from below so as not to spoil the appearance of the future table. Using an electric jigsaw, cut off the excess and clean the edges.
  2. Turn the sheet over with the bottom side up and mark it for mounting the hand-held circular saw. To do this, remove the saw blade from your circular saw and place the sole of the device against the surface of the sheet. Make marks on the sheet itself and the sole for future fastenings.
  3. Using a drill, drill the holes required for bolted connections. Screw the bolts from above through the table, and from below the structure will be held on by nuts. Here it is recommended to countersink the holes on the working side of the sheet and grind the bolt heads. They won't perform that way.
  4. If you are going to cut material on a machine with a Bosch circular saw at different angles, the hole for the saw wheel should be made in a certain shape - an inverted trapezoid. If you plan only for smooth cutting, it is enough to cut a standard type of groove.
  5. Do not rush to immediately cut the hole according to the markings. Take the circular saw again, attach it to the sheet, check the size matches, after which you can continue working.
  6. Use a pencil to mark where the stiffeners will be installed. To make them, use a wooden board. The ribs are located below, retreating from the edge of the tabletop about 8-10 centimeters.
  7. It is recommended to mount the tabletop legs to the stiffeners. To fix the ribs, use self-tapping screws, screwing them with a screwdriver in increments of 15-20 mm. It wouldn’t hurt to additionally glue everything with PVA glue. Self-tapping screws must be screwed through the top of the desktop, while recessing the heads of the fastening elements. Using long screws, do not forget to connect the stiffeners together.
  8. Using timber or boards, cut out blanks to create the legs of your structure. The length can be 100-120 centimeters. Here you should focus on your own height, since it will be uncomfortable for a tall master to work on a low table. If the legs diverge slightly towards the bottom, this will give them greater stability. Fixation is carried out according to the bolt-nut principle. It is a good idea to use washers between them. By making a screed from timber, the desktop frame will be more durable.
  9. You can adjust the height of the table using nuts that are screwed to the legs from below. M14 bolts are suitable for these purposes.
  10. Now proceed directly to fixing the circular saw. Insert the disk into the made slot and secure it with the appropriate fasteners.
  11. It is recommended to screw the socket on the inside of the table, connect the wiring to it and place the switch in a convenient but safe area. Press the on/off button onto the body of the circular saw and secure it.
  12. Using a square pipe and screws with wing nuts, a longitudinal stop is made. Cut the pipe according to the length of the table for the circular table, drill holes for screws 30 mm from the edge of the table top. Using pieces of plywood, a pair of clamps is made.

As you can see, there is nothing complicated in assembling a tabletop for a circular table. A little time and the design is ready.

In the household, a circular saw always comes in handy. Major repairs are a costly and troublesome task. Not everyone can afford to buy expensive tools for processing wooden materials. A DIY circular saw allows you to carry out safe work and speed up the construction process. A saw made by yourself has a number of advantages, such as reliability, efficiency and sharpening for immediate needs.

A circular saw

Purpose of a circular saw

Before you begin assembling the machine, you need to clearly define its purpose. For preparing firewood and simply cutting large pieces of wood, a firmly fixed table with a slot for a saw is sufficient. This type is common in villages and rural areas; the machines are not safe and have increased functionality.

For a more varied range of carpentry jobs, you will need a better option. The circular machine must be equipped with a coordinate table with special guides, this allows you to change the degree. The manufacture of small-sized products requires increased safety. Speed ​​control is installed and discs can be changed.

Design features of a circular machine

Circulars of any fixed type consist of main parts.

  1. Table for connecting mechanisms. An assembly combined with higher power engines is preferable to a table made entirely of metal. The surface of the table must be made level with your own hands, for a higher quality product at the end.
  2. The engine in most cases is used from what is in stock. Electric motors designed for long-term operation from the network will be preferable to commutator drives.
  3. The shaft is the most critical component of the circular. Finished products are used most often; in other cases, the assembly is made on a lathe. It is important to calculate the mounting holes and eliminate runout.

A table for a DIY table saw can be used as a cutting machine. The cut cannot reach more than 8 cm, so larger jobs will require the use of a larger machine.

Stationary machine with your own hands

To perform everyday or one-time tasks, a hand-made circular saw is quite suitable. Small-volume sawing work does not imply heavy loads on the disk drive. The compact tool has small dimensions, which makes it possible to put it away after finishing work in a certain place. An experienced carpenter will need to make a large stationary type circular saw.

Making a stationary circular saw with your own hands will require precision and literacy from the master. Drawings presented in many types of literature will help in manufacturing. It is worthwhile to treat every component of the unit competently and carefully, because the circular machine is used at high speeds with a cutting tool.

Circulation table

Saw blade

The design of a DIY circular saw must contain a saw blade. The working surface of the disk is set to one third of the total diameter. For example, with a diameter of 210 mm, the disk should protrude 70 mm from the table. Parts with greater thickness will require a powerful motor, from 1 kW. A miniature circular saw will not cope with such tasks.

The splitting knife installed on some models serves to prevent short circuits and jamming during operation. It is located at the back a few millimeters from the teeth of the saw blade. The device may also be needed when making a circular saw with your own hands.

Adjustable side support

Any type of work will require a stop. The side support is made of a block of dense wood. In other cases, it is possible to make it from a metal corner. The arrangement should be slightly longer than the table structure. The stop is installed using bolts. The template is installed between the table and the cutter for precise installation and better settings.

Shaft

Homemade shaft

The most important part of the design is the shaft mounted on the circular saw. A self-made shaft for a circular saw can damage the structure and cause injury. The reason for this is runout, which cannot be avoided when making a shaft using artisanal methods. The manufacture of the shaft should be entrusted to a specialist with good turning equipment. You should remember that there is a cutter that needs a seat. The holes must be symmetrically machined and machined.

Finished shafts are sold in specialized markets. Preference should be given to parts with a self-aligning bearing. Otherwise, the conventional mechanism may soon render the circular machine unusable.

Broadcast

There are several types of gears that can be used in the design of a DIY circular saw:

  • V-belt transmission;
  • mechanism consisting of gears.

The preferred option is to use a belt drive. Using a mechanism with gears can lead to jamming if a foreign body enters and injury to the worker. When choosing the pulley diameter, the maximum number of revolutions of the saw blade is taken into account.

Motor

In most cases, homemade machines are equipped with an engine from an old washing machine. The main features are increased service life and efficiency. The speed of such engines is not high, which makes working on a circular saw assembled with your own hands safer, longer, and has a positive effect on the result. The use of a special three-phase motor implies the presence of a 380 Volt network. If one is not available, you will have to use a starting and running capacitor, which leads to additional costs.

Circular saw from a grinder or circular saw

When working with small workpieces, it is enough to get by with a small circular saw. A circular saw is made with your own hands from available power tools; you will need a grinder or a circular saw.

There are many options for stationary use of improvised tools. It is enough to secure the device from the bottom of the table to access the material to the disk. The height is adjustable depending on the workpiece, but for safety reasons should not exceed one third of the size of the saw blade. This installation option is not available for the switch; it is necessary to modify the device for convenient operation.

A fairly common option is to use a frame on guides. The simple design allows you to use the tool to work at any angle. It consists of two parallel metal pipes or angles on which the saw is mounted.

A hand-made circular saw makes the work you do faster and more economical. Such a device will be needed during major repairs and other actions related to cutting wood. The simplicity of the design, the possibility of using scrap materials, makes the cost almost zero, and making it yourself allows you to add the necessary functionality for the job.

You may also be interested in the following articles:

How to make wood cross-cutting machines with your own hands DIY disc sawmill

A hand-held circular saw is a powerful mechanism with significant productivity. One of the key advantages of a circular saw is excellent maneuverability. But there are also disadvantages, especially if large sizes of wood need to be cut. To make the process easier, you can simply make a table for the circular saw yourself.

Design requirements

Experienced craftsmen are ready to create a table for a circular table with their own hands without any techniques or drawings. However, certain conditions still need to be taken into account.

The essential requirements include:

The availability of different functions depends on the working conditions and wishes of the specialist. These include the ability to carry out high-quality longitudinal and transverse cuts.

Standard products, of which there are hundreds in shopping centers, are made of stainless steel. This is wonderful material , but further we consider the production of a table for a saw from wood.

Table design for a manual circular saw is so elementary that most specialists produce it without preparatory drawings and techniques. This is a dense workbench that is created from wood and plywood.

The most durable table bases are made from alloy. They are the heaviest and require the presence of welding skills. Therefore, stands are often made from leftover lumber. A circular saw is attached under the tabletop, and the drive protrudes above it through a specially made slot. The lumber is advanced along the table top and sawn with a disk. For convenience and correct operation, the table is equipped with additional devices: an angular and longitudinal stop.

The tabletop “absorbs” part of the working plane of the disk; the depth of cut will decrease by the thickness of the tabletop. For this reason, it is preferable to choose a circular with the largest disc diameter, and the table cover is thin but rigid.

If you have not purchased an electric saw yet, choose modifications with high power (from 1200 W). They can handle cutting large-sized wood. Holes will be drilled to secure the base. The solid base may burst. For this reason, it is advisable to select a mechanism of a different type.

Material selection

To make a circular table with your own hands, you need to remember carpentry skills, have a lot of patience and a small number of materials and devices.

Materials:

Devices:

  • jigsaw;
  • screwdriver;
  • drill;
  • ruler.

The volume of the countertop will depend on the workshop area. At the same time, it will be uncomfortable to saw large pieces on a small table. If the part is completely fits on the working plane, the cut is made smoother and more accurately. The height of the legs is chosen depending on the height of the master.

Working with a circular saw is very dangerous, for this reason you need to worry about protecting your fingers. Cut a pusher from a piece of wood or furniture board.

Additions to the completed design

Some craftsmen, when assembling a table for a hand-held circular saw according to unique drawings, completely remove the factory safety cover and replace the factory platform with a homemade one. If cutting at an angle is not planned, you can remove all devices for adjusting the tilt of the disk. The electric saw is fixed directly to the new base, which makes it possible to gain a couple of millimeters in cutting depth.

Without inner casing it is easier to remove the disc; the electric saw will not become clogged with shavings when working with wet boards. Dismantling will require extra time, but the service life of the motor is preserved and overload is prevented.

Mounting a circular saw

The matter remains small. The circular electric saw is located inside the prepared hole. The sole is secured with bolts, and the gear drive must fit freely into the socket.

The table for the circular saw is almost ready. Now it needs to be treated with a moisture-protecting material, then coated with varnish in several layers (to minimize slipping).

The resulting system can be supplemented with anything at the user’s discretion (safety cover, device for adjusting the tilt of the disk, carriage, etc.).

A few words about electronics

A circular saw is electrical special equipment that operates from a 220 V power source. If the user has sufficient knowledge and skill in the field of electronics, he is able to bypass the start and pause keys of the saw, and then move them to a convenient place (usually the outside 1st of the stiffeners).

If the model seems complicated, you need to tighten the start button with a wire, and turn on the special equipment using a power cord. However, this method is bad because it eliminates the possibility of quickly turning off the device in the event of an emergency.

Safety requirements

  1. One of the most common causes of injuries when using a circular saw is considered to be a cluttered workplace. In addition, it is important to monitor the stability and strength of absolutely all components of the system, and if there is imbalance, take measures to eliminate difficulties.
  2. Before connecting the saw, you must make sure that it is well secured. If necessary, tighten the screws/bolts.
  3. It is strictly forbidden to hold the material close to the cutting site! This is dangerous as knots and chips bounce into the eyes or onto open parts of the body. Be sure to wear glasses before work and clothes with sleeves.

Making your own saw table is not as difficult a task as it might seem. If you have good material at hand, its characteristics are chosen correctly, and the power of the device ranges from 500 to 1000 W, the above instructions will be the basis of the work.

You should not lose sight of the fact that at any stage of table production you should control the accuracy of your own operations. Otherwise, if deviations in size or deformation of the legs appear when the ribs are tightened, it will be very difficult to restore stability. Nevertheless, making a table for a circular table with your own hands is an absolutely realistic task that will take several hours.

Additional Important Information

Carpentry work requires special attention. If you want to make a high-quality and highly reliable table for a circular saw with your own hands, then be well prepared for the work.

Do the following:

Using this article as inspiration, you can make a durable table saw stand for your circular saw.

It’s hard to imagine a carpentry workshop without a circular saw, since the most basic and common operation is longitudinal sawing of workpieces. How to make a homemade circular saw will be discussed in this article.

Introduction

The machine consists of three main structural elements:

  • base;
  • sawing table;
  • parallel stop.

The base and the sawing table itself are not very complex structural elements. Their design is obvious and not so complicated. Therefore, in this article we will consider the most complex element - the parallel stop.

So, the rip fence is a moving part of the machine, which is a guide for the workpiece and it is along it that the workpiece moves. Accordingly, the quality of the cut depends on the parallel stop because if the stop is not parallel, then either the workpiece or the saw blade may become jammed.

In addition, the parallel stop of a circular saw must be of a rather rigid structure, since the master makes efforts to press the workpiece against the stop, and if the stop is displaced, this will lead to non-parallelism with the consequences indicated above.

There are various designs of parallel stops depending on the methods of attaching it to the circular table. Here is a table with the characteristics of these options.

Rip fence design Advantages and disadvantages
Two-point mounting (front and rear) Advantages:· Quite rigid design, · Allows you to place the stop anywhere on the circular table (to the left or right of the saw blade); Does not require the massiveness of the guide itself Flaw:· To fasten it, the master needs to clamp one end in front of the machine, and also go around the machine and secure the opposite end of the stop. This is very inconvenient when selecting the required position of the stop and with frequent readjustment it is a significant drawback.
Single point mounting (front) Advantages:· Less rigid design than when attaching the stop at two points, · Allows you to place the stop anywhere on the circular table (to the left or right of the saw blade); · To change the position of the stop, it is enough to fix it on one side of the machine, where the master is located during the sawing process. Flaw:· The design of the stop must be massive to ensure the necessary rigidity of the structure.
Fastening in the groove of a circular table Advantages:· Fast changeover. Flaw:· Complexity of the design, · Weakening of the circular table structure, · Fixed position from the line of the saw blade, · Quite a complex design for self-production, especially from wood (made only from metal).

In this article we will examine the option of creating a parallel stop design for a circular saw with one attachment point.

Preparing for work

Before you begin, you need to decide on the necessary set of tools and materials that will be needed during the work process.

The following tools will be used for work:

  1. Circular saw or you can use.
  2. Screwdriver.
  3. Grinder (Angle grinder).
  4. Hand tools: hammer, pencil, square.

During the work you will also need the following materials:

  1. Plywood.
  2. Solid pine.
  3. Steel tube with an internal diameter of 6-10 mm.
  4. Steel rod with an outer diameter of 6-10 mm.
  5. Two washers with an increased area and an internal diameter of 6-10 mm.
  6. Self-tapping screws.
  7. Wood glue.

Design of a circular saw stop

The entire structure consists of two main parts - longitudinal and transverse (meaning relative to the plane of the saw blade). Each of these parts is rigidly connected to the other and is a complex structure that includes a set of parts.

The pressing force is large enough to ensure the strength of the structure and securely fix the entire rip fence.

From a different angle.

The general composition of all parts is as follows:

  • The base of the transverse part;
  1. Longitudinal part
    , 2 pcs.);
  • The base of the longitudinal part;
  1. Clamp
  • Eccentric handle

Making a circular saw

Preparation of blanks

A couple of points to note:

  • flat longitudinal elements are made from, and not from solid pine, like other parts.

We drill a 22 mm hole in the end for the handle.

It is better to do this by drilling, but you can simply hammer it with a nail.

The circular saw used for work uses a homemade movable carriage made of (or, as an option, you can whip up a false table), which is not too bad to be deformed or damaged. We hammer a nail into this carriage in the marked place and bite off the head.

As a result, we get a smooth cylindrical workpiece that needs to be processed with a belt or eccentric sander.

We make a handle - it is a cylinder with a diameter of 22 mm and a length of 120-200 mm. Then we glue it into the eccentric.

Transverse part of the guide

Let's start making the transverse part of the guide. It consists, as mentioned above, of the following details:

  • The base of the transverse part;
  • Upper transverse clamping bar (with an oblique end);
  • Lower transverse clamping bar (with an oblique end);
  • End (fixing) strip of the transverse part.

Upper transverse clamping bar

Both clamping bars - upper and lower - have one end that is not straight 90º, but inclined (“oblique”) with an angle of 26.5º (to be precise, 63.5º). We have already observed these angles when cutting the workpieces.

The upper transverse clamping bar serves to move along the base and further fix the guide by pressing against the lower transverse clamping bar. It is assembled from two blanks.

Both clamping bars are ready. It is necessary to check the smoothness of the ride and remove all defects that interfere with smooth sliding; in addition, you need to check the tightness of the inclined edges; There should be no gaps or cracks.

With a tight fit, the strength of the connection (fixation of the guide) will be maximum.

Assembling the entire transverse part

Longitudinal part of the guide

The entire longitudinal part consists of:

    , 2 pcs.);
  • The base of the longitudinal part.

This element is made from the fact that the surface is laminated and smoother - this reduces friction (improves sliding), and is also denser and stronger - more durable.

At the stage of forming the blanks, we have already sawed them to size, all that remains is to refine the edges. This is done using edge tape.

The edging technology is simple (you can even glue it with an iron!) and understandable.

The base of the longitudinal part

We also additionally fix it with self-tapping screws. Do not forget to maintain a 90º angle between the longitudinal and vertical elements.

Assembly of transverse and longitudinal parts.

Right here VERY!!! It is important to maintain an angle of 90º, since the parallelism of the guide with the plane of the saw blade will depend on it.

Installation of the eccentric

Installing the guide

It's time to attach our entire structure to the circular saw. To do this, you need to attach the cross stop bar to the circular table. Fastening, as elsewhere, is carried out using glue and self-tapping screws.

... and we consider the work finished - the circular saw is ready with your own hands.

Video

Video on which this material was made.